Equipment
Synalloy Chemicals takes pride in the capabilities, quality, and maintenance of our production equipment. Below is a good idea of the processing.
Cleveland, TN Equipment List
Reactors
Overhead Condensers, Nitrogen, Pressure and Vacuum, Steam, Hot Oil, Chill Water| TANK SIZE | CONFIGURATION | SPEED |
|---|---|---|
| 5 Gallon, Stainless Steel | Jacket | Variable |
| 30 Gallon, Stainless Steel | Jacket | Variable |
| 600 Gallon, Stainless Steel | Coiled | Fixed |
| 750 Gallon | Jacket | Fixed-68 rpm |
| 2700 Gallon | Coiled | Fixed-48 rpm |
| 3000 Gallon, Stainless Steel | Jacket | Variable |
| 3500 Gallon, Stainless Steel | Jacket | Variable |
| 6000 Gallon, Stainless Steel | Jacket | Fixed-88 rpm |
| 7500 Gallon, Stainless Steel | Jacket | Variable |
Mix Tanks
| TANK SIZE | CONFIGURATION | SPEED |
|---|---|---|
| 30 Gallon, Stainless Steel | Jacket | Variable |
| 300 Gallon, Stainless Steel | Jacket | Variable |
| 600 Gallon, Stainless Steel | Jacket | Variable |
| 1400 Gallon, Stainless Steel | Coiled | Variable |
| 1500 Gallon, Stainless Steel | 1500 Gallon, Stainless Steel Jacket | Variable |
| 1500 Gallon, Carbon Poly-lined (2) | Coiled | Variable |
| 2000 Gallon, Stainless Steel | Split | Fixed-38 rpm |
| 2400 Gallon, Stainless Steel | Jacket | Variable |
| 2850 Gallon, Stainless Steel | 2850 Gallon, Stainless Steel Jacket | Fixed-90 rpm |
| 3000 Gallon, Stainless Steel | Coiled | Fixed-35 rpm |
| 5000 Gallon, Stainless Steel | Split | Fixed-38 rpm |
| 5500 Gallon, Stainless Steel | Jacket | Variable |
| 6000 Gallon, Stainless Steel | Jacket | Fixed-39 rpm |
| 6000 Gallon, Stainless Steel | Jacket | Fixed-38 rpm |
| 6000 Gallon, Stainless Steel | Split | Variable |
| 6000 Gallon, Stainless Steel (2) | Jacket | Variable |
| 6000 Gallon, Carbon Poly-lined | Coiled | Variable |
| 6500 Gallon, Stainless Steel (2) | Jacket | Variable |
| 6700 Gallon, Stainless Steel | Coiled | Fixed-60 rpm |
| 8250 Gallon, Stainless Steel (2) | Jacket | Variable |
High Pressure Homogenizers
| HOMOGENIZERS | DESCRIPTION |
|---|---|
| Homogenizer | 2000 Gallon/ HR 3000 PSI |
| Homogenizer | 2300 Gallon/ HR 3000 PSI |
| Homogenizer (2) | 2500 Gallon/ HR 3000 PSI |
| Homogenizer | 5 Gallon/ HR 5000 PSI |
Melt Tanks
| TANK SIZE | CONFIGURATION | SPEED |
|---|---|---|
| 500 Gallon, Stainless Steel | (2) Coiled | Fixed-45 rpm |
| 2300 Gallon, Stainless Steel | 3000 psi |
Plant Support Equipment
| EQUIPMENT | DESCRIPTION |
|---|---|
| Flaker | Drum Style (Variable) |
| Hot Oil Heater | 2,700,000 BTU |
| Hot Oil Heater | 5,000,000 BTU |
| Steam Boiler | 350 HP/ 125 PSI |
| Cooling Tower | 215 Tons/ Dual |
| Cooling Tower | 130 Tons/ Dual |
| Chiller | Chiller 60 Tons |
| Chiller | 50 Tons |
| Chiller | 20 Ton Portable |
| Fin Fan | 27,500 CFM |
| Heat Exchanger | 15 Sq Ft SS |
| Heat Exchanger | 150 Sq Ft SS |
| Heat Exchanger | 224 Sq Ft 316 SS |
| Heat Exchanger | 100 Sq Ft 316 SS |
| Heat Exchanger | 200 Sq Ft 316 SS |
| Heat Exchanger | 200 Sq Ft 316 SS |
| Heat Exchanger | 300 Sq Ft 304 SS |
| Air Compressor | 75 HP, Rotary 120 PSI |
| Air Compressor | 125 HP, Rotary 120 PSI |
| Media Mill | Horizontal Bead 2 (45 Liter) (60 Liter) |
Fountain Inn, SC Plant Equipment List
Milling Equipment
| EQUIPMENT | DESCRIPTION |
|---|---|
| Vertical Media Mill (8) | 316 SS (60 Liter) |
| Vertical Media Mill (3) | 316 SS (30 Liter) |
| Urschell Mill | 316 SS |
| Colloid Mill | 316 SS |
| Silverson Mill | 316 SS |
Dispersers
| DISPERSERS | DESCRIPTION |
|---|---|
| High Shear Disperser (2) | 1100 Gallon/ 304 SS / High-100/50 |
| High Shear Disperser (2) | 1300 Gallon/ 304 SS / High-100/50 |
| High Shear Disperser (2) | 1500 Gallon/ 304 SS / High-100/50 |
| High Shear Disperser (3) | 4160 Gallon/ 304 SS / High-100/50 |
Reactors
| REACTORS | DESCRIPTION |
|---|---|
| Reactors (3) | 9000 Gallon/ 304 SS |
Mix Tanks
| MIX TANKS | DESCRIPTION |
|---|---|
| Mix Tank (3) | 2000 Gallon/ 304 SS / Low-3 |
| Mix Tank (5) | 3000 Gallon/ 304 SS / Low-3 |
| Mix Tank (2) | 4160 Gallon/ 304 SS / Medium-25 |
| Mix Tank (2) | 4160 Gallon/ 304 SS / Medium-40 |
| Mix Tank (3) | 5000 Gallon/ 304 SS / Low-2 |
| Mix Tank (7) | 5000 Gallon/ 304 SS / Low-3 |
| Mix Tank (3) | 5000 Gallon/ 304 SS / Medium-25/12 |
| Mix Tank (2) | 5500 Gallon/ 304 SS / Low-7.5 |
| Mix Tank (3) | 4160 Gallon/ 304 SS / Medium-25/12 |
| Mix Tank (3) | 5000 Gallon/ 304 SS / Low-3 |
Bulk Storage Tanks
| BULK STORAGE TANKS | DESCRIPTION |
|---|---|
| Bulk Tank (16) | 5500 Gallon/ FPG / Low-3 |
| Bulk Tank (11) | 8500 Gallon/ FPG / Low-3 |
| Bulk Tank (2) | 9925 Gallon/ FPG / Medium-10 |
| Bulk Tank (2) | 15230 Gallon/ FPG / Recirculation |
Portable Tanks
| PORTABLE TANKS | DESCRIPTION |
|---|---|
| Mix Tank (5) | 100 Gallon/ 304 SS / Portable |
| Mix Tank | 475 Gallon/ Poly / Air Drive |
| Mix Tank (2) | 500 Gallon/ 304 SS / 10 HP – Stir |
| Mix Tank | 1000 Gallon/ 304 SS / 10 HP – Stir |
Plant Support Equipment
| EQUIPMENT | |
|---|---|
| Steam Boilers (4) | 275° F |
| Melt Tank (2) | |
| Hot Oil | 400° F |
| Hot Rooms | ~150° F |
| Chiller | ~45° F |
| Ribbon Blender | 200 cu. ft./ 316 SS |
| Cooling Towers | |
| Filtration Equipment (3) | |
| Heat Exchangers (2) | |
| Deionized Water | |
| Air Compressors (4) |